Qualification Outline

Date retreived
22/07/2026 4:26 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Certificate IV in Process Plant Technology

Certificate IV in Process Plant Technology

Qualification
National Code:
PMA40108
State Code:
W517
TGA Status:
Replaced
DTWD Status:
Replaced
National Endorsed, State Implementation and Classification
Field of Education
0303 - Process And Resources Engineering
Original TGA Release Date
26/07/2012
Approved Date
18/12/2008
Stream of Study
Initial Vocational (3100 - 3600)
VET Act Classifier
B
Nominal Hours
985
Duration
4 Semesters
Current Release Number
3.00
Current Release Date
26/07/2012
VET Act Conditions
Releases
Release Version Release Date TGA Status DTWD Status
3.00 26/07/2012 Current Approved
Description

The Certificate IV in Process Plant Technology has been developed as a technical qualification for use in the Chemical, Hydrocarbons and Refining Training Package (PMA08).
Job roles/employment outcomes
The Certificate IV in Process Plant Technology is intended for plant technicians.
The technician will typically be involved in solving complex problems which require theoretical knowledge, combined with an understanding of the production process and equipment across the plant.
Application
This qualification is typically used to develop employees performing a technical role that includes an ability to work independently and conduct technical problem solving according to the needs of the work in the manufactured mineral products industries.
Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. The Certificate IV in Competitive Manufacturing MCM40104 is available for team leaders at this level where the job requires sophisticated manufacturing practice skills rather than technical skills.
People with this qualification may be expected to work in one of the following sectors:
fine chemicals
heavy chemicals
petrochemicals
polymer manufacture
hydrocarbon extraction
hydrocarbon transmission
hydrocarbon processing/refining
minerals processing/refining
metals smelting/processing
other related areas.
Training programs for this qualification are suitable to be undertaken as part of a formal training contract with an employer under an Australian Traineeship or Apprenticeship arrangement.

Schedule
Packaging Rules
To be awarded the Certificate IV in Process Plant Technology competency must be achieved
in twenty six (26) units of competency:
- five (5) core units of competency
- twenty one (21) elective units of competency hosen as specified below.

Elective units of competency
Select twenty one (21) units as specified below:
-A minimum of one (1) from Group A
-The remainder may be chosen from Groups A, B and C (with a maximum of twelve (12) from Group C) to bring the total number of electives to twenty one (21).

Note that up to five (5) units can be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B and C.
1. Mandatory units

Select all five (5) units from this list.

Note: Units marked with ('P') have one or more prerequisite requirements (refer to the unit for details).

State Code National Code Title Hours Type
W8279 MSAPMSUP100A Apply workplace procedures 26 Unit of competency
W8281 MSAPMSUP102A Communicate in the workplace 26 Unit of competency
W8248 MSAPMOHS110A Follow emergency response procedures 26 Unit of competency
D3655 MSAENV272B Participate in environmentally sustainable work practices 20 Unit of competency
W8249 MSAPMOHS200A Work safely 26 Unit of competency
2. Elective units

Select twenty one (21) units as specified:
- A minimum of one (1) from Group A
- The remainder may be chosen from Groups A, B and C (with a maximum of twelve (12)
from Group C) to bring the total number of electives to twenty one (21).
Note that up to five (5) units can be chosen from other qualifications in this Training Package,
other endorsed Training Packages and accredited courses, as specified in Groups B and C.

State Code National Code Title Hours Type
W8891 PMAOPS411B Manage plant shutdown and restart 40 Unit of competency
W8890 PMAOPS410B Monitor remote production facilities 40 Unit of competency
W8889 PMAOPS405A Operate complex control systems 80 Unit of competency
W8269 MSAPMOPS400A Optimise process/plant area 60 Unit of competency
W8888 PMAOPS402A Respond to abnormal process situations 50 Unit of competency
W8892 PMAOPS450B Solve colour problems 50 Unit of competency
W8270 MSAPMOPS401A Trial new process or product 26 Unit of competency
3.

Group 3A - Other elective units.

Select up to twenty (20) units from this Group 3A.

State Code National Code Title Hours Type
W9006 MSACMT452A Apply statistics to processes in manufacturing 40 Unit of competency
C7729 TAAASS402A Assess competence 15 Unit of competency
W8258 MSAPMOHS401A Assess risk 60 Unit of competency
W9011 MSACMT482A Assist in implementing a proactive maintenance strategy 50 Unit of competency
W8926 PMAOMIR407B Audit incident preparedness and established response systems 80 Unit of competency
W8954 PMASUP440B Commission/recommission plant 40 Unit of competency
W8929 PMAOMIR430B Conduct and assess incident exercises 35 Unit of competency
W8257 MSAPMOHS400A Contribute to OHS management system 60 Unit of competency
W8927 PMAOMIR418B Coordinate incident response 40 Unit of competency
W8271 MSAPMOPS404A Co-ordinate maintenance 26 Unit of competency
W9044 MSAPMPER400A Coordinate permit process 30 Unit of competency
W8953 PMASUP432B Coordinate pipeline projects 40 Unit of competency
W8955 PMASUP441C Decommission plant 20 Unit of competency
W8928 PMAOMIR424B Develop and maintain community relationships 30 Unit of competency
W8304 MSAPMSUP400A Develop and monitor quality systems 50 Unit of competency
W8835 PMAOHS420B Develop First Aid procedures and manage resources 40 Unit of competency
W8930 PMAOMIR444B Develop incident containment tactics 40 Unit of competency
C6001 PMASUP410A Develop plant documentation 30 Unit of competency
W8976 MSACMS401A Ensure process improvements are sustained 50 Unit of competency
W9003 MSACMT441A Facilitate continuous improvement in manufacturing 40 Unit of competency
W9008 MSACMT460A Facilitate the use of planning software systems in manufacturing 50 Unit of competency
W8273 MSAPMOPS406A Identify problems in electronic control systems 40 Unit of competency
W8272 MSAPMOPS405A Identify problems in fluid power system 40 Unit of competency
W8242 MSAENV472A Implement and monitor environmentally sustainable work practices 40 Unit of competency
W9000 MSACMT430A Improve cost factors in work practices 50 Unit of competency
W9002 MSACMT440A Lead 5S in a manufacturing environment 50 Unit of competency
W8966 MSACMC411A Lead a competitive manufacturing team 40 Unit of competency
W8967 MSACMC413A Lead team culture improvement 40 Unit of competency
W8952 PMASUP420B Minimise environmental impact of process 40 Unit of competency
W9005 MSACMT451A Mistake proof a production process 50 Unit of competency
W8931 PMAOMIR449B Monitor legal compliance obligations during incidents 40 Unit of competency
C7663 PMLSAMP400B Obtain representative samples in accordance with sampling plan 20 Unit of competency
C7731 TAAASS404A Participate in assessment validation 20 Unit of competency
W8958 PMASUP445A Participate in HAZOP studies 40 Unit of competency
C7728 TAAASS401A Plan and organise assessment 10 Unit of competency
W9010 MSACMT481A Undertake proactive maintenance analyses 50 Unit of competency
W9004 MSACMT450A Undertake process capability improvements 50 Unit of competency
4.

Group 3B - Other elective units. Select a maximum of eighteen (18) units from this Group 3B.

The units listed below are a sample of units listed from the Training Package qualification. Please refer to the Training Package to view the full list of electives.

Up to five (5) relevant units packaged at Certificate III or above may be chosen from other endorsed Training Packages or from other qualifications in this Training Package.

State Code National Code Title Hours Type
W8874 PMAOPS319A Adjust batch 40 Unit of competency
W8296 MSAPMSUP301A Apply HACCP to the workplace 30 Unit of competency
W8925 PMAOMIR346B Assess and secure an incident site 30 Unit of competency
W8832 PMAOHS312B Command the operation of survival craft 40 Unit of competency
W8883 PMAOPS330B Communicate and monitor pipeline activities 40 Unit of competency
W8875 PMAOPS320B Conduct artificial lift 20 Unit of competency
W8884 PMAOPS335A Conduct pipeline pigging 20 Unit of competency
C7727 TAAASS301A Contribute to assessment 10 Unit of competency
W8299 MSAPMSUP310A Contribute to the development of plant documentation 30 Unit of competency
W8949 PMASUP346A Control corrosion 40 Unit of competency
W8250 MSAPMOHS205A Control minor incidents 26 Unit of competency
W8300 MSAPMSUP330A Develop and adjust a production schedule 30 Unit of competency
W8302 MSAPMSUP383A Facilitate a team 20 Unit of competency
W8922 PMAOMIR317B Facilitate search and rescue operations 40 Unit of competency
W8256 MSAPMOHS300A Facilitate the implementation of OHS for a work group 40 Unit of competency
W8879 PMAOPS325B Generate electrical power 30 Unit of competency
W8295 MSAPMSUP300A Identify and implement opportunities to maximise production efficiencies 40 Unit of competency
W8297 MSAPMSUP303A Identify equipment faults 26 Unit of competency
W8830 PMAOHS310B Investigate incidents 30 Unit of competency
W9043 MSAPMPER300B Issue work permits 20 Unit of competency
W8831 PMAOHS311B Lead emergency teams 20 Unit of competency
W8298 MSAPMSUP309A Maintain and organise workplace records 26 Unit of competency
W8924 PMAOMIR321B Manage communication systems during an incident 30 Unit of competency
W8923 PMAOMIR320B Manage incident response information 40 Unit of competency
W8886 PMAOPS350B Match and adjust colour 40 Unit of competency
W8947 PMASUP344B Monitor and control repairs and modifications on operational pipe 40 Unit of competency
W8946 PMASUP343B Monitor and maintain cathodic protection systems 20 Unit of competency
W8945 PMASUP342B Monitor and maintain electrical systems 40 Unit of competency
W8948 PMASUP345A Monitor vibration 60 Unit of competency
W8887 PMAOPS390B Operate a biochemical process 40 Unit of competency
W8878 PMAOPS324A Operate a gas turbine 50 Unit of competency
W8864 PMAOPS300B Operate a production unit 40 Unit of competency
S5226 UEPOPS340A Operate and Monitor a Steam Turbine 60 Unit of competency
W5379 MEM07033B Operate and monitor basic boiler 54 Unit of competency
W8868 PMAOPS304B Operate and monitor compressor systems and equipment 30 Unit of competency
W8877 PMAOPS323A Operate and monitor heating furnace 40 Unit of competency
W5380 MEM07034A Operate and monitor intermediate class boiler 36 Unit of competency
W8943 PMASUP311A Operate communications hub 40 Unit of competency
W8885 PMAOPS340B Operate cryogenic processes 40 Unit of competency
W8867 PMAOPS303B Operate furnaces to induce reaction 40 Unit of competency
W8942 PMASUP305A Operate offshore cranes 80 Unit of competency
W8872 PMAOPS309B Operate particulates handling/storage equipment 40 Unit of competency
W8869 PMAOPS305B Operate process control systems 60 Unit of competency
W8866 PMAOPS302B Operate reactors and reaction equipment 40 Unit of competency
W8871 PMAOPS308B Organise storage and logistics of general materials 20 Unit of competency
C7648 PMLTEST300B Perform basic tests 80 Unit of competency
W5419 MEM09003B Prepare basic engineering drawing 72 Unit of competency
W8962 PMAOHS211B Prepare equipment for emergency response 20 Unit of competency
W8865 PMAOPS301B Produce product by distillation 40 Unit of competency
W8881 PMAOPS327B Produce product using fixed bed dehydration 40 Unit of competency
W8880 PMAOPS326B Produce product using gas absorption 40 Unit of competency
W8882 PMAOPS329B Produce product using liquid extraction 40 Unit of competency
W8833 PMAOHS320C Provide advanced First Aid response 20 Unit of competency
W8301 MSAPMSUP382A Provide coaching/mentoring in the workplace 40 Unit of competency
W8834 PMAOHS321B Provide First Aid response in remote and/or isolated area 25 Unit of competency
C7738 TAADEL301A Provide training through instruction and demonstration of work skills 40 Unit of competency
C3279 PUAFIR306A Render hazardous materials incidents safe 16 Unit of competency
W8921 PMAOMIR302B Respond to a helideck incident 30 Unit of competency
W5554 MEM18011C Shut down and isolate machines/equipment 18 Unit of competency
W8870 PMAOPS307B Transfer bulk fluids into/out of storage facility 50 Unit of competency
C3938 PUASAR005A Undertake confined space rescue 16 Unit of competency
W8950 PMASUP347A Undertake corrosion inspection in a petrochemical environment 40 Unit of competency
W8963 PMAOHS213B Undertake fire control and emergency rescue 15 Unit of competency
W8252 MSAPMOHS212A Undertake first response to fire incidents 26 Unit of competency
W9039 MSAPMOHS210B Undertake first response to non-fire incidents 26 Unit of competency
W8827 PMAOHS214B Undertake helicopter safety and escape 30 Unit of competency
W8920 PMAOMIR301B Undertake initial rescue 60 Unit of competency
W8873 PMAOPS312B Undertake ship loading/unloading operations 40 Unit of competency
C3936 PUASAR003A Undertake technical rescue 30 Unit of competency
C3937 PUASAR004A Undertake vertical rescue 24 Unit of competency
W8876 PMAOPS321B Undertake well management 40 Unit of competency
W8303 MSAPMSUP390A Use structured problem solving tools 40 Unit of competency
C8004 PSPGOV308B Work effectively with diversity 20 Unit of competency
Replaces
State Code National Code Title Type
C652 PMA40102 Certificate IV in Process Plant Technology Qualification
Replaced By
State Code National Code Title Type
J571 PMA40113 Certificate IV in Process Plant Technology Qualification
VET Info Notes
This training program is a representation of the qualification code PMA40108 Certificate IV in Process Plant Technology. taken from the PMA08 Chemical, Hydrocarbons and Refining which should be consulted for full description of requirements. PMA08 is endorsed until 30 May 2011.

1. This qualification is the copyright of Department of Education, Employment and Workplace Relations.

2. Further information on this qualification is contained in the training Package available from Australian Training Products Ltd., Tel: (03) 9655 0600 or Email: sales@atpl.net.au

3. This qualification was entered on to the STARS by the METS CSSN on 16/12/2008.
Entry Requirements

Not applicable.

Traineeships and Apprenticeships
(TR08330) PROCESS PLANT TECHNOLOGY (LEVEL 4) Traineeship