Unit of competency Outline

Date retreived
22/07/2026 1:18 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Analyse manual handling processes

Analyse manual handling processes

Unit of competency
National Code
MSS403032A
State Code
WD525
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
02/05/2012
State Implementation and Classification
Approved Date
24/10/2014
Field of Education
080317 - Quality Management
Original Release Date
24/10/2014
Nominal Hours
50
Description
This unit of competency covers the skills and knowledge required to analyse manual handling in terms of its efficiency and safety.
Notes
Elements and Performance Criteria
1 Assess manual handling risks
  • 1.1 Identify manual handling hazards in work area
  • 1.2 Assess risks arising from manual handling hazards
2 Analyse physical effort requirements of job
  • 2.1 Determine basic manual handling requirements of job
  • 2.2 Analyse requirements in terms of components, such as lift, move, place and hold
  • 2.3 Analyse items to be handled in terms such as weight, size, shape or other hazards
3 Determine time/effort components of physical effort
  • 3.1 Break required movement pattern down into movement components
  • 3.2 Determine time and effort requirements for movements
  • 3.3 Develop alternative movement patterns
  • 3.4 Determine time and effort requirements for alternative movements
  • 3.5 Determine handling aids required to assist movement
  • 3.6 Determine preferred movement pattern
4 Analyse the ergonomics of physical effort
  • 4.1 Analyse the ergonomics of the preferred movement pattern
  • 4.2 Develop substitute movements for any movement which is not ergonomically sound
  • 4.3 Determine handling aids required to improve ergonomics of required movements
5 Optimise application of physical effort
  • 5.1 Select movement patterns which are ergonomically sound and time and effort efficient
  • 5.2 Ensure all relevant people are trained to use these methods
  • 5.3 Ensure procedures and practices reflect the optimum methods
  • 5.4 Communicate with team members and involve them in development of alternatives to ensure awareness and facilitate learning
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Competitive systems and practices

Competitive systems and practices may include, but are not limited to:
lean operations
agile operations
preventative and predictive maintenance approaches
monitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems
statistical process control systems, including six sigma and three sigma
Just in Time (JIT), kanban and other pull-related operations control systems
supply, value, and demand chain monitoring and analysis
5S
continuous improvement (kaizen)
breakthrough improvement (kaizen blitz)
cause/effect diagrams
overall equipment effectiveness (OEE)
takt time
process mapping
problem solving
run charts
standard procedures
current reality tree
Competitive systems and practices should be interpreted so as to take into account:
the stage of implementation of competitive systems and practices
the size of the enterprise
the work organisation, culture, regulatory environment and the industry sector
Procedures
Procedures may include:
work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions and similar instructions provided for the smooth running of the plant
good operating practice as may be defined by industry codes of practice (e.g. good manufacturing practice (GMP) and Responsible Care)
government regulations
Procedures may be:
written, verbal, computer-based or in some other format
Manual handling hazards
Manual handling hazards may include:
loads that pose a risk of injury
ergonomically unsound movements
hazard requirements as defined by relevant OHS Acts and regulations, industry standards and best practice
Ergonomically unsound movements
Ergonomically unsound movements may include:
awkward and repetitive movements
carrying, pushing, pulling or lifting of heavy loads
carrying or movement against hard, sharp, slippery or other difficult to grasp loads
Ergonomically unsound movements should be assessed against the capabilities of individual workers as what is a sound movement for one worker may be unsound for others depending on physique and individual condition
Ergonomically sound movements
Ergonomically sound movements are movements which decrease the risk of injury. Sound movements will vary according to the load and individual. Examples include:
keeping loads close to the body and near the person's centre of gravity
using diagonal foot positions for lifting
moving loads at waist height rather than directly from the floor
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to provide evidence of their ability to:
analyse manual handling requirements and risks in jobs
distinguish between ergonomically sound and unsound movement
analyse manual handling movements and risks for an individual
relate manual handling requirements to job efficiency.
Context of and specific resources for assessment
Assessment of performance must be undertaken in a workplace using or implementing one or more competitive systems and practices.
Access may be required to:
workplace procedures and plans relevant to work area
specifications and documentation relating to planned, currently being implemented, or implemented changes to work processes and procedures relevant to the assessee
documentation and information in relation to production, waste, overheads and hazard control/management
reports from supervisors/managers
case studies and scenarios to assess responses to contingencies.
Method of assessment
A holistic approach should be taken to the assessment.
Competence in this unit may be assessed by using some combination of the following to generate evidence:
demonstration in the workplace
workplace projects
suitable simulation
case studies/scenarios (particularly for assessment of contingencies, improvement scenarios, and so on)
targeted questioning
reports from supervisors, peers and colleagues (third-party reports)
portfolio of evidence.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess underpinning knowledge.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
W9001 MSACMT432A Analyse manual handling processes Unit of competency
Replaced By
State Code National Code Title Type
BAK26 MSS403032 Analyse manual handling processes Unit of competency
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